25 December 2025, Volume 45 Issue 6
    

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    MINING
  • LI Xiaoshuang, ZANG Haochun, WANG Yunmin, LIU Jianpeng
    Mining and Metallurgical Engineering. 2025, 45(6): 1-7. https://doi.org/10.3969/j.issn.0253-6099.2025.06.01
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    This paper presents the evolution path of intelligent technologies, from automated monitoring at early stage to modern AI-based decision support, and focuses on analysis of research results and application cases of key technologies, such as neural networks, the Internet of Things (IoT), digital twins and big data. It also presents discussion of the latest progress in application of a new generation of intelligent technologies represented by machine learning in safety management of non-coal mines. Specifically, technologies including deep neural networks, support vector machines, decision trees and random forests have shown advantages in aspects such as personnel safety management and positioning, monitoring and early warning of mine disasters, safe operation of mine equipment, and safety in mine blasting operation. Finally, the development trends of non-coal mine safety management are proposed, in terms of in-depth application and integration of intelligent technologies, compatibility of old equipment with modern intelligent technologies, and integrated management.
  • JIANG Quan, LI Jielin, YE Yongfei, QIU Jianhui
    Mining and Metallurgical Engineering. 2025, 45(6): 8-13. https://doi.org/10.3969/j.issn.0253-6099.2025.06.002
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    To meet the requirements during a 2-year transition period from open-pit to underground mining in Miaochong Iron Mine, its productivity continuity and mining stability were analyzed. Based on ore reserve estimation, Panel ① and Panel ② at the southern end of the roadway at midsection (370 m) of ore body are decided to be an initial mining plan for the transition period. Then, a model including ore bodies, rock formation, open-pit mine and underground roadways is built with FLAC3D software, which is then adopted to analyze the displacement, stress and plastic zone distribution characteristics of the open-pit and roadways at the midsection (370 m) during the transition period. The results show that the ore quantities in Panel ① and Panel ② at the  midsection (370 m)  during the transition period can ensure production capacity requirement, but also is sufficient for subsequent mining. It is found that the overall displacement of the open-pit and roadways at the midsection (370 m) is less than 5 mm, and compressive stress becomes dominant in the stress distribution, which is far lower than the stress resistance of the rock mass. There is no large-scale continuous plastic zone, indicating good stability and small impact by mining disturbance. In practical production, it is recommended that a segmented millisecond blasting should be adopted to achieve a staggered blasting operation  between open-pit and underground mine. Besides, efforts should be intensified in monitoring open-pit slope and underground roadways to ensure safe production during the transition from open-pit to underground mining.
  • LI Bo, SHI Xiuzhi, HU Qinghua, WANG Wenyang
    Mining and Metallurgical Engineering. 2025, 45(6): 14-18. https://doi.org/10.3969/j.issn.0253-6099.2025.06.003
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    To address high cost of smooth blasting using detonating cords for mine’s roadways, explosive train in blast hole with only one detonator was realized by taking advantage of sympathetic detonation (SD) of explosive. After performing experiments on SD with emulsion explosive in different charge diameters, with different charge weight and other constraint conditions, the SD distances under different conditions were obtained. The results show that SD distances of emulsion explosive with a charge diameter of 27 mm in a PVC tube and blast holes are 10 cm and 90 cm respectively, and constraint conditions have a significant impact on the SD distance of explosives. With the charge weight increasing from 150 g to 300 g, the SD distance is at least 5 cm longer, indicating the SD distance increases with the increase of charge weight. On the other hand, the charge diameter of emulsion explosive also exerts some impact on the SD distance. The SD distance of emulsion with a charge diameter of 35 mm in blast holes is 5 cm longer than that of the emulsion with charge diameter of 27 mm. Industrial experiments on blasting show that the roadway constructed by adopting sympathetic detonation can be well formed, which can not only meet requirements of the subsequent tunnelling in mine but also cutting blasting cost.
  • MIAO Zelang, CHENG Zhiwei, XIONG Yaopeng, WU Jiaqi, PENG Zuwu, LEI Junhuan
    Mining and Metallurgical Engineering. 2025, 45(6): 19-25. https://doi.org/10.3969/j.issn.0253-6099.2025.06.004
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    To explore the influence of land use change on landslide susceptibility, Liuyang City of Hunan Province was taken for research. An improved infinite slope model was established based on land use data from 2000 to 2020, by using an inversion model of root cohesion and dynamic hydrological correction, and the influence mechanism of land use change on landslide susceptibility was quantified. The model accuracy was verified by comparing six types of parameter combinations. It is found that the model considering spatial heterogeneity of root cohesion and saturated hydraulic conductivity corrected based on land use has extremely high prediction accuracy (AUC=0.8150), presenting a significant improvement compared with the traditional model. Besides, forest land conversion to land for construction significantly increases landslide susceptibility (with a frequency ratio of 1.4269), and decline of vegetation cover leads to reduction in root reinforcement.
  • REN Xianhao, LIU Lihong, WEI Dingbang, XIA Jianxin
    Mining and Metallurgical Engineering. 2025, 45(6): 26-32. https://doi.org/10.3969/j.issn.0253-6099.2025.06.005
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    In order to select an appropriate deep-sea polymetallic nodule collection method, a technical evaluation system was established based on five criteria, including green, economy, reliability, intelligence and safety (GERIS). Then, as for three kinds of collection methods, including collection with a rotary raking system, or a hydraulic collection system, and a robotic arm collection system, the weights of 22 engineering indicators were determined by adopting the Analytic Hierarchy Process (AHP), and also a quantitative comparison was made among those three typical methods. It is found that collection by a rotary raking system presents better performance in terms of collection efficiency, operation stability and safety, with a comprehensive score of 80.1, while the hydraulic collection system is characterized by simple structure and high efficiency, but is not environment-friendly and intelligent, with a score of 76.3. The robotic arm collection system shows some sort of potential in intelligent development, but is limited by its low efficiency and high mechanical complexity, with the lowest score of 70.2. Overall, the collection by a rotary raking system is more feasible in current engineering applications, and the hydraulic collection system may be banned to use due to strict environmental protection regulations, while the robotic arm collection system still has developmental potential for precise collection in high-value areas in the future.
  • ZHANG Min, QU Hongxia, HE Jianqing, WANG Jin
    Mining and Metallurgical Engineering. 2025, 45(6): 33-38. https://doi.org/10.3969/j.issn.0253-6099.2025.06.006
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    The typical region of the Yuanma Basin (covering Mayang, Luxi and Yuanling counties) was taken in the research of landslide disaster. Based on the database of detailed survey of geological disasters from 2013 to 2022, landslide events with complete rainfall records were selected for research. Then, significant rainfall factors for landslide, including rainfall on the day of landslide occurrence and during those four days prior to it, and maximum rainfall rate on the occurrence day were selected out by adopting logistic regression analysis, and a logistic regression prediction model for rainfall-induced landslides in the Yuanma Basin was developed and validated by  studying representative landslide cases. The research results indicate that the rainfall-induced landslides in the Yuanma Basin is significantly correlated with rainfall on the occurrence day and during those 4 days prior to the occurrence. This confirms that the period including the occurrence day and those 4 days prior to the occurrence is critical for early warning of landslide in this region. A combined rainfall factors, consisting of R0  (daily rainfall on the occurrence day), R1 (rainfall of 1 day before occurrence), R2  (rainfall of 2 days before occurrence) and Rh  (maximum rainfall rate on the occurrence day), present optimal significance in statistical analysis. The practical cases have validated that this logistic regression model constructed based on this factor combination has a prediction accuracy of 83%. It is concluded that this model can give a prediction with high precision and is of practical value.
  • LI Shengqian, LI Qihang
    Mining and Metallurgical Engineering. 2025, 45(6): 39-46. https://doi.org/10.3969/j.issn.0253-6099.2025.06.007
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    Based on a triaxial creep test of saturated phyllite, a time-dependent variation law of creep characteristics of saturated phyllite under the coupling effect of pore water pressure and unloading stress was investigated. The results show that the creep failure of saturated phyllite is a typical brittle failure, characterized by instantaneous application of a force. An increase in unloading stress and pore water pressure can accelerate the creep failure of saturated phyllite. The Burgers model was improved by adopting a variable of instantaneous failure, and an elasto-plastic damage body was established by introducing a variable of time-dependent damage. With the improved Burgers model in serial connection with the elasto-plastic damage body, a three-dimensional damage constitutive model for rock creep was proposed in consideration of the coupling effect of excavation unloading and pore water pressure. After regression analysis and parameter identification with the Levenberg-Marquardt (L-M) algorithm for the test results, it is found that the theoretical stress-strain curve from the proposed model are in good coincidence (R2>0.9) with the practical ones for decay, steady-state and acceleration phases of saturated phyllite from the experiments, verifying the accuracy of the model. It is concluded that this model can effectively describe the creep behaviour of mine slope mass under the long-term coupling effect of excavation unloading and pore water pressure.
  • WANG Lihong, YAO Yinpei
    Mining and Metallurgical Engineering. 2025, 45(6): 47-54. https://doi.org/10.3969/j.issn.0253-6099.2025.06.008
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    To rationally select parameters for pipeline transportation of ultra-fine tailings slurry, the influencing factors of pipeline resistance in transportation were classified based on theoretical analysis. Effects of different factors on resistance loss in ultra-fine tailings slurry pipeline were investigated by adopting response surface methodology (RSM), and the significance of each factor was obtained, for which engineering verification test was performed then. The results show that those three internal influencing factors, such as slurry concentration, slurry temperature and cement-sand ratio, are in descending order of sensitivity, and the interactions among them, including interaction between concentration and temperature of slurry, interaction between slurry concentration and cement-sand ratio, interaction between cement-sand ratio and slurry temperature, are also in descending order of sensitivity; while the external factors, such as pipe diameter, flow rate and stowing gradient, and their interaction, including interaction between pipe diameter and inlet flow rate, interaction between pipe diameter and stowing gradient, interaction between inlet flow rate and stowing gradient, are also in descending order of sensitivity. The factor optimization results indicate that with fixed external factors, the optimal combination of slurry properties are as follows: slurry concentration of 63.5%, cement-sand ratio of 1∶6, and slurry temperature of 51.5 ℃; while with fixed internal factors, the optimal combination of transportation parameters are as follows: pipe diameter of 270 mm, inlet flow rate of 1.63 m/s, and stowing gradient of 5. Based on verification test, it is found that the maximum calculation deviations of the confidence interval under the influences of internal and external factors are 10.82% and 3.41%, respectively.
  • WANG Sheguang, XIANG Weihua, WANG Zheng, ZHAO Pengfei, LIU Zhiyi, GENG Shuai, GU Zhangheng, WANG Lijie
    Mining and Metallurgical Engineering. 2025, 45(6): 55-62. https://doi.org/10.3969/j.issn.0253-6099.2025.06.009
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    To investigate the dynamic damage characteristics and energy evolution of sandstone in aquatic environments after engineering disturbance and blasting vibration, a split Hopkinson pressure bar (SHPB) was used to test three groups of saturated and dried sandstone with different initial damages. A statistical damage constitutive model was established by introducing initial damage and degree of saturation, which was then used in combination with damage curves to analyze the whole-process damage mechanism of sandstone with initial damage. It is found that the stress-strain curve of sandstone can be divided into four parts based on energy evolution. After reaching peak stress, things change. Elastic energy begins to release and a significant energy hysteresis phenomenon occurs throughout the failure process. At the same strain rate, the degree of fragmentation gradually increases as the initial damage becomes greater and sandstone is more saturated. The theoretical stress-strain curve of the modified damage constitutive model is in better coincidence with the practical one, presenting the highest correlation coefficient (0.991). The mechanism for whole-process sandstone damage can be characterized by the established damage curves. Furthermore, the initial damage and saturation-induced damage of sandstone are equivalent to its load-induced damage to a certain extent.
  • MINERAL PROCESSING
  • LI Ying, DENG Ying, OU Leming, WU Weiming, DAI Jianhao, SHI Huiying
    Mining and Metallurgical Engineering. 2025, 45(6): 63-66. https://doi.org/10.3969/j.issn.0253-6099.2025.06.010
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    An experimental study was carried out on comprehensive recovery process for the gold-cobalt polymetallic copper ore in Bolivia. A flow sheet of Cu-preferential flotation followed by bulk Au-Co-Bi flotation was adopted, with OL-ⅡA as a Cu collector and OL-TL as a depressant. The Cu-preferential flotation process consisting of one stage of roughing, two cleaning and one scavenging produced a copper concentrate grading 30.00% Cu at 94.56% recovery, indicating separation between copper and arsenopyrite actualized by low-alkalinity flotation. Then, the obtained tailings were subjected to a bulk Au-Co-Bi flotation consisting of one stage of roughing, one cleaning and one scavenging, resulting in a Au-Co-Bi concentrate grading 19.50 g/t Au, 1.58% Co and 1.80% Bi, with corresponding recoveries of 92.22% Au, 96.33% Co and 58.87% Bi. It is concluded that the comprehensive recovery of metallic resources can be actualized from this gold-cobalt polymetallic ore.
  • LI Ruoyu, LIU Xin, QU Lulu, GUO Wenda, KUANG Buxiao, CHI Ru’an, YU Hong
    Mining and Metallurgical Engineering. 2025, 45(6): 67-71. https://doi.org/10.3969/j.issn.0253-6099.2025.06.011
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    As for the high-calcium silver-vanadium ore from Yichang of Hubei Province, which has low grades of silver and vanadium but high content of calcium, the feasibility of removing calcium-bearing minerals therein, predominantly dolomite, by reverse flotation was explored through experiments, and the effects of grinding fineness, type and dosage of depressant, pH of pulp and collector dosage on decalcification and vanadium recovery were investigated. The results show that with grinding fineness of -0.074 mm 77.19%, sodium silicate, sodium oleate and sodium carbonate at dosage of 400 g/t, 800 g/t and 1500 g/t, respectively, a closed-circuit reverse flotation test can produce a vanadium concentrate grading 1.04% V2O5 at 93.56% recovery, with CaO content of 3.37%. It is shown that the calcium-bearing minerals have a CaO grade of 27.55%, showing CaO removal rate reaching 85.34%.
  • ZHOU Xianlin, JIANG Jiaying, CHEN Tiejun, WAN Junying, LI Liuying, REN Binjing
    Mining and Metallurgical Engineering. 2025, 45(6): 72-77. https://doi.org/10.3969/j.issn.0253-6099.2025.06.012
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    To explore the feasibility of using nano-ceramic balls in primary ball mill, a ball milling test was conducted on high-pressure roller mill product with steel balls and nano-ceramic balls as grinding media, and the particle size distribution characteristics and magnetic separation effect of the ground products were studied. The results indicate that with the feed materials singly in a size range of 2-3 mm or 1-2 mm, use of  nano-ceramic balls in combination with steel balls as the medium can reduce the overall grinding effect; while with the feed material singly in a size range of 0.6-1 mm, 0.3-0.6 mm, 0.15-0.3 mm or 0.074-0.15 mm, a combination of nano-ceramic balls and steel balls has a synergistic effect, which can enhance grinding performance; with the feed material singly in a size range of 0.3-0.6 mm, 0.15-0.3 mm or 0.074-0.15 mm, the mixed media with 50% steel balls can achieve the same grinding effect brought by the media with 80% steel balls; with the feed material in a size range of 0.074-0.15 mm, the combination of two balls brings the same grinding effect as the single use of steel balls; with the feed material in a size range less than 0.6 mm, the combination of two balls can bring grinding effect approximately equivalent to that by singly using steel balls. It is concluded that a combination of  nano-ceramic balls and steel balls can be used instead of single steel balls in the primary grinding of materials in size range less than 0.6 mm.
  • WANG Shenzheng, PAN Xiaoguang, KANG Sui, ZHANG Tiezhu, JIN Xiang
    Mining and Metallurgical Engineering. 2025, 45(6): 78-82. https://doi.org/10.3969/j.issn.0253-6099.2025.06.013
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    In order to improve recoveries of rare earth resources, Bayan Obo rare earth ore was taken for research, for which a combined process consisting of XRF sorting, low-intensity magnetic separation (LIMS) and flotation was adopted to recover rare earth elements (REEs) and iron minerals therein. With appropriate parameters, a rough concentrate of rare earth was obtained with a REE grade of 9.44%, recovery of 94.03% and an enrichment ratio of 1.48, and the tailings for discarding had a REE grade of 1.03%, presenting a discarding rate of 5.97%. After that, a process consisting of LIMS and flotation was adopted, producing a rare earth concentrate grading 61.23% REE at 79.81% recovery, with a yield of 19.89%, and the tailings with iron grade of 58.68% at 83.27% recovery. It is concluded that such processing technique can improve the REE grade of the feed into the mill and also simplify the flotation flowchart, providing a new idea for efficient recovery of rare earth ore.
  • ZHANG Zhirong, CHEN Yilin, GAO Zebin
    Mining and Metallurgical Engineering. 2025, 45(6): 83-86. https://doi.org/10.3969/j.issn.0253-6099.2025.06.014
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    A high-pressure grinding roll (HPGR) was adopted for dry milling of the weakly magnetic iron ore from Jingtieshan prior to magnetizing roasting. The results indicate that compared to wet milling, the dry milling process can reduce production costs and energy consumption. The extrusion pressure of the HPGR exerts a direct impact on the shape of the obtained cake and the subsequent breaking process. In contrast to single extrusion, multiple extrusions lead to a significant reduction in power consumption of the main machine. With the pressure of 4 MPa, the final powder with approximately 53% of passing size of -0.074 mm will require the main machine with power consumption of 6.74 kWh/t, and a circulating load of about 330%. It can meet the requirement of particle size for the subsequent roasting process.
  • LIU Xing, LI Chengxiu, CHENG Renju, XU Ying, JIANG Peng
    Mining and Metallurgical Engineering. 2025, 45(6): 87-90. https://doi.org/10.3969/j.issn.0253-6099.2025.06.015
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    An experimental research on co-enrichment and recovery of multiminerals by flotation process was conducted for a lithium-niobium-tantalum-beryllium polymetallic ore in Western Sichuan. By adopting a process consisting of direct grinding and bulk flotation with self-developed EM-PN30 as a collector, a closed-circuit test produced a lithium-niobium-tantalum-beryllium concentrate grading 5.60% Li2O, 0.035% Nb2O5, 0.015% Ta2O5 and 0.138% BeO, with Li2O recovery of 85.98% and recoveries of other associated niobium, tantalum and beryllium at 73.13%, 78.33% and 52.58% respectively. It is concluded that a comprehensive enrichment and recovery of lithium, niobium, tantalum and beryllium from such polimetallic ore can be actualized, which can provide favorable conditions for the subsequent Nb/Ta separation and Li/Be separation by magnetic or gravity separation process.
  • WANG Bin, LIU Xiaohui, LI Tianxia
    Mining and Metallurgical Engineering. 2025, 45(6): 91-95. https://doi.org/10.3969/j.issn.0253-6099.2025.06.016
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    Based on beneficiation tests of a low-to-medium grade magnetite-hematite ore, a combined processing technique was developed, consisting of high-pressure roller grinding, preconcentration with low-intensity magnetic separator, staged grinding - staged separation and magnetic elutriation of preliminary concentrate, and high-intensity magnetic separation and gravity separation of preconcentration tailings. It is shown that the preliminary concentrate from preconcentration process is subjected to staged grinding and staged separation, followed by magnetic elutriation, resulting in a magnetite concentrate grading 70.57% TFe at 67.25% recovery, with total content of SiO2 and Al2O3 less than 3%. The tailings from preconcentration then go to flat-ring high-intensity magnetic separator followed by gravity separator, generating hematite grading 63.52% TFe at 16.61% recovery. The recovery from the whole process is totally 83.86%.
  • LI Yong, TANG Chuan, CHEN Xinghai, LIU Jie, ZHOU Kuanda, LAN Fuyin, LU Zhiguo
    Mining and Metallurgical Engineering. 2025, 45(6): 96-101. https://doi.org/10.3969/j.issn.0253-6099.2025.06.017
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    Aiming at the problems of high oxidation rate, high content of slime and high consumption of collector (butyl xanthate) for the copper-cobalt oxide ore from the Democratic Republic of the Congo, experimental researches were carried out with an auxiliary collector (MC-07) in its flotation process. The results show that at the stage of copper oxide ore flotation, with butyl xanthate as a single collector at a total dosage of 400 g/t, the concentrate is produced totally with a copper recovery of 78.41% and a cobalt recovery of 38.93%; while by using the conventional collector of butyl xanthate in combination with an auxiliary collector of MC-07, at the dosage of 99 g/t and 33 g/t respectively, the concentrate is finally produced totally with a copper recovery of 78.76% and a cobalt recovery of 39.30%. It is shown that small  additions of auxiliary collector of MC-07 can reduce the dosage of butyl xanthate with the similar technical indicators.
  • ZHANG Yanglong, CHEN Wen, LIAO Zhenhong, LIU Ren
    Mining and Metallurgical Engineering. 2025, 45(6): 102-107. https://doi.org/10.3969/j.issn.0253-6099.2025.06.018
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    To address problems of cumbersome procedures, time-consuming and high cost for traditional flotation test of molybdenum-bismuth ores, a Bayesian optimization (BO)-based reagent optimization model and a reagent simulation model with combining functions were established for molybdenum-bismuth ore flotation. The simulation functions of flotation reagent were processed with the BO-based model, and it is shown that in a test with 100 sets of computer simulation, the maximum of the function by BO after 25 iterations was 0.93 on average, compared to the optimum value of 0.86 after 25 trials by conventional single-factor test, presenting a 8.14% rise. This verifies the feasible application of BO applied in reagent optimization for molybdenum-bismuth flotation. The laboratory mineral processing data from a concentrator were taken in a study with BO. A model of ore grade and recovery was established via Gaussian process for model fitting. For obtaining the maximum of objective function by multiple iterations, it required an average of 18 iterations by using BO, while 30 trials on average were required by conventional single-factor test. It is concluded that BO can improve the optimization efficiency by 40%.
  • METALLURGY
  • TANG Zhengpeng, GUO Jianwei, LI Shuai, CHEN Peng, LI Jinfu, GUO Qiusong
    Mining and Metallurgical Engineering. 2025, 45(6): 108-113. https://doi.org/10.3969/j.issn.0253-6099.2025.06.019
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    With sodium metabisulfite as a reducing agent, the copper-cobalt oxide ore of chrysocolla was treated by reductive leaching process in sulfuric acid solution system, and the controlling factors in the process were systematically optimized by adopting a central composite design for response surface methodology. Based on investigation of effects of various factors on cobalt leaching rate, appropriated leaching conditions were obtained for reducing the interference caused by silica gel during the leaching process. The results show that under the following optimal conditions, including sulfuric acid with an initial concentration of 2.0 mol/L, temperature of 80 ℃, liquid and solid in a ratio of 4 mL/g, stirring at a speed of 350 r/min and leaching time of 30 min, the cobalt leaching rate can reach 85.16%.
  • LI Jintao, JIA Zhongshuai, ZHANG Bo, LIU Chengjun, JIANG Maofa
    Mining and Metallurgical Engineering. 2025, 45(6): 114-118. https://doi.org/10.3969/j.issn.0253-6099.2025.06.020
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    Slags produced after reduction smelting of Bayan Obo niobium concentrate were taken for research, and laws of influence for basicity on slag viscosity, turning point temperature and viscous-flow activation energy were explored by testing viscosity characteristics of high-temperature smelting slags. Samples taken at the turning point temperature and as the viscosity reaching 8 Pa·s were quenched respectively, and then taken for observing crystalline phases. It is found that the basicity of the slags exerts a significant effect on its high-temperature viscosity characteristics. An increase in temperature leads to a decrease in viscosity, while as basicity increases, the viscosity initially decreases and then increases. Specifically, at a basicity of 1.0, the viscosity attains the minimum value of 0.2 Pa·s at 1500 ℃; while at 2.0, the viscosity increases remarkably. Both the turning point temperature and viscous flow activation energy at a basicity of 1.0 reach their minimum values, 1325 ℃ and 243.61 kJ/mol. At different basicity, slags initially have different crystalline phases. At a basicity of 0.5, calcium silicate is the main precipitated phase; at 1.0, perovskite and titanite are precipitated; while at 1.5 and 2.0, perovskite is the dominant precipitated phase.
  • GUO Ting, ZHU Xiaobo, LI Wang, YUAN Caifeng, LYU Yajun
    Mining and Metallurgical Engineering. 2025, 45(6): 119-123. https://doi.org/10.3969/j.issn.0253-6099.2025.06.021
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    A mixture of two acids (H2SO4, HCl) was used to enhance the acid leaching of vanadium (V) and gallium (Ga) from red mud, and the effects of key parameters on the leaching rates of V and Ga were investigated, including volume ratio of two acids, acid concentration, reaction time, leaching temperature and liquid-to-solid ratio. The results show that under the following conditions, including two acids in a volume ratio of 1∶1, acid concentration of 28.89%, liquid-to-solid ratio of 9, reaction time of 60 min and leaching temperature of 120 ℃, the leaching rates of V and Ga can reach 90.65% and 97.30%, respectively. X-ray diffraction (XRD) and thermodynamic analyses indicate that muscovite, hematite and perovskite in red mud are dissolved to some extent during the acid leaching process, and vanadium and gallium exist in different valence states in the leachate. It is concluded that acid leaching can effectively promote dissolution of minerals and release of valuable metals.
  • CHEN Lishi, LI Pengcheng, WU Meizhen, SU Ruichun, FAN Tongwen, ZHANG Zhang, LIU Qingdong
    Mining and Metallurgical Engineering. 2025, 45(6): 124-129. https://doi.org/10.3969/j.issn.0253-6099.2025.06.022
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    With the dust from a tin smelter as raw material, the occurrence state of tin (Sn) and indium (In) therein was firstly studied. Then, a combined processing technique consisting of water leaching and oxidative acid leaching was adopted to separate and recover the key elements of Sn, In, Zn and Cd from the tin smelting dust, and effects of factors including suluric acid concentration, liquid-solid ratio, reaction temperature and reaction time on the leaching process were explored. The results show that Sn and In in the tin smelting dust mainly exist in the forms of SnO2, In2S3 and Zn2SnO4. After water leaching treatment, the dust was leached with sulfuric acid at a concentration of 200 g/L by adding potassium permanganate at a dosage of 1.5%, with liquid-solid ratio of 5.0, at a temperature of 65 ℃ for 120 min, resulting in the leaching rates of In, Zn and Cd at 82.00%, 95.60% and 94.30% respectively, while the leaching rate of Sn at 0.84%. After such treatment, the Sn content in the dust increased from 42.44% to 60.87% with an enrichment ratio of 1.43. The particles of the acid leaching residue were porous on the surface, showing that the dust with dense structure changed to the residue with loose one. This tin-rich acid leaching residue with low impurity content can be back to tin smelting process, and indium can go to the subsequent process for extraction and recovery. By this way, efficient recovery and utilization of valuable metals from tin smelting dust can be actualized.
  • YANG Xu, LUO Liangfei, LI Zongwei, ZHONG Zhigang
    Mining and Metallurgical Engineering. 2025, 45(6): 130-133. https://doi.org/10.3969/j.issn.0253-6099.2025.06.023
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    As for the acid leaching residue of lateritic nickel ore with a TFe grade of 51.38% and S content of 2.01%, a comparative experimental study was carried out for different phase transformation processes. The results show that tests with magnetizing roasting and direct reduction roasting processes generate roasted products containing a wide variety of minerals with complex dissemination characteristics, which is not conducive to subsequent iron-sulfur separation and sorting operations. The lateritic nickel ore, after having been roasted at a hydrogen-rich environment at 900 ℃ for 60 min, is subjected to grinding and magnetic separation, producing a low-sulfur iron concentrate with a TFe grade of 72.50% and a S content of 0.067%. It is concluded that such roasting process at a hydrogen-rich environment can make iron and sulfur effectively separated from each other, which is conducive to subsequent smelting operations.
  • QIN Cunpeng, SHI Zhenshuan, RAO Minglu, WANG Bing, REN Xiang, CHEN Ruokui, RUAN Dingshan, WANG Hao
    Mining and Metallurgical Engineering. 2025, 45(6): 134-139. https://doi.org/10.3969/j.issn.0253-6099.2025.06.024
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    Iron phosphate dihydrate (FePO4·2H2O) is usually synthesized via three technical routes, including ammonium process, sodium process and iron process. A systematical evaluation of its thermodynamic properties  is presented, which  can reveal the phase transition behavior of iron phosphate dihydrate during the dehydration process, and provide a theoretical basis for selection of technical route for industrial synthesis. The enthalpy change (ΔH), entropy change (ΔS), Gibbs free energy change(ΔG), and logarithm of the reaction equilibrium constant (lgK) of the core reaction of those three processes are calculated by using HSC Chemistry 6.0 software, and the thermodynamic data of dehydration process are verified by performing a thermogravimetry-differential scanning calorimetry (TG-DSC) experiment. The results show that the synthesis by sodium process has the lowest ΔG and the highest lgK, indicating its thermodynamic spontaneity and reaction rate are optimum, followed by the ammonium process, while the iron process presents the worst performance. The TG-DSC experiment results show that the dehydration process of iron phosphate dihydrate is exothermic at 709.9 ℃, corresponding to the transformation of FePO4 from α-quartz phase to β-quartz phase. Featuring high spontaneity and rapid reaction, the sodium process is considered as a industrial synthesis with thermodynamic advantage.
  • DONG Zhan, YAO Lushuai, LI Qianwen, XIONG Qing, LI Enhao, LIN Huiyang, LIU Zishuai
    Mining and Metallurgical Engineering. 2025, 45(6): 140-145. https://doi.org/10.3969/j.issn.0253-6099.2025.06.025
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    Spent lithium iron phosphate batteries were taken in a research on lithium extraction by selective leaching process and preparation of high-purity lithium phosphate. It is shown that by adopting a process consisting of leaching with sulfuric acid and hydrogen peroxide, neutralization for impurity removal, and precipitation with sodium phosphate, the lithium leaching rate can reach 98.07% and the iron leaching rate is just 0.28%, after leaching at room temperature with sulfuric acid at a concentration of 0.3 mol/L, hydrogen peroxide at a dosage of 0.50 mL/g, and liquid-solid ratio of 8 mL/g, showing that separation of lithium and iron can be actualized by selective leaching. Then, after the leachate is neutralized with sodium hydroxide for removing impurities, and subjected to precipitation process at a temperature of 90 ℃ for 60 min, with an initial pH of 10.5, sodium phosphate and lithium in a molar ratio of 1∶1, the lithium precipitation rate reaches 96.64%, and a high-purity lithium phosphate product with a lithium content of 16.16% is prepared. It is concluded that by adopting such process, lithium can be efficiently recovered from spent lithium iron phosphate batteries.

  • ZHANG Guocheng, CHAI Yifan, LI Hongxia, JIA Qiannan, LUO Guoping, YONG Shengli
    Mining and Metallurgical Engineering. 2025, 45(6): 146-150. https://doi.org/10.3969/j.issn.0253-6099.2025.06.026
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    In order to investigate the microstructure and mineral composition of sintered limonite (42% in mass fraction) within different size fraction, a sintering pot test was used to simulate the actual sintering process conditions. Thereby, the sintered ore with different particle sizes were prepared, and then mineralogical microscope was used to analyze its microstructure characteristics. The results show that if the mixed ore has the powdered ore with size larger than 5 mm in a mass fraction of 25.23%, the finally sintered ore with small particle size increases, presenting a poor pelletizing performance. As the sintered ore has its particle size reduced from 40 mm to a range of 5-12 mm, the bonding phase therein is in a mass fraction decreasing from 59.10 % to 23.19 %, and the calcium ferrite has its morphology converting from being acicular to flaky and agglomerated, and its mass fraction decreases from 39.43% to 17.26%. It is found that the sintered ore has converted from the structure with magnetite interwoven with calcium ferrite to granular structure composed of hematite, magnetite and bonding phase. The euhedral to subhedral magnetite grains are transformed to be anhedral, and the number of micropores between and within the grains increases, presenting a “porous and thin-walled” structure, resulting in worse performance in the strength of the sintered ore.
  • LIU Yaping, HUANG Zhihao, WANG Hongjiang, ZHANG Runfang, BAI Longjian, SHENG Zechen
    Mining and Metallurgical Engineering. 2025, 45(6): 151-156. https://doi.org/10.3969/j.issn.0253-6099.2025.06.027
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    Column leaching experiments were carried out for the high binding-rate copper oxide ore from Mulashi hydrometallurgical plant in Zambia to investigate the effects of proportion of powdered ore ( -1 mm), acid consumption for curing and consumption of dripped acid on copper leaching rate. The results show that those factors, such as proportion of powder ore, acid consumption for curing and consumption of dripped acid are in descending order of influence on copper leaching rate. Under the following conditions, including powdered ore accounting for 53%, dripped acid consumption of 20 kg/t and acid consumption of 10 kg/t for curing, the copper leaching rate can reach 72.86%, up by 2.56 percentage points compared to on-site production. Phase and morphology analysis of leaching residue shows that Cu in free copper oxide is mainly leached out by column leaching with dripped acid, while the copper minerals left in residue are bound to copper oxide and copper sulfide. Besides, CaSO4 precipitate is prone to be formed to cover mineral surface during column leaching, thus affecting the copper leaching rate.
  • MA Yuncong1 LUO Hao, WANG Yisheng, WANG Lian
    Mining and Metallurgical Engineering. 2025, 45(6): 157-161. https://doi.org/10.3969/j.issn.0253-6099.2025.06.028
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    A study was conducted on blank roasting and sulfuric acid leaching process for vanadium extraction from vanadium-bearing stone coal. Effects of ore sample particle size, roasting time, roasting temperature, sulfuric acid dosage, leaching time and leaching temperature on the vanadium extraction performance were investigated. Based on the optimized processing conditions, including sample with particle size of -0.15 mm, roasting temperature of 900 ℃, roasting time of 6 h, sulfuric acid dosage of 5%, liquid-solid ratio of 2 mL/g and stirring leaching at room temperature for 3 h, a scale-up verification experiment was conducted with increased ore sample feed. As a result, a vanadium leaching rate was 78.2%, and the main impurities and corresponding contents in the stock solution were found to be as follows: Fe 0.154 g/L, Al 0.578 g/L and Si 0.617 g/L. It is found that blank roasting effectively reduces sulfuric acid consumption and results in low impurity contents in the leaching solution, thus reducing difficulty in subsequent impurity removal process.
  • MATERIALS
  • ZHONG Qianxi, BAI Song, LIU Zhiyi
    Mining and Metallurgical Engineering. 2025, 45(6): 162-166. https://doi.org/10.3969/j.issn.0253-6099.2025.06.029
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    The effect of ultrasonic melt treatment (UMT) on the microstructures and hardness of Al-Si-Cu alloy was investigated by Vickers hardness test, optical microscopy, scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy (TEM). The results show that UMT promotes the dispersion of Si phase, reduces the area fraction of secondary phase and refines grains, thereby raising the hardness of Al-Si-Cu alloy. After 2 min UMT, the hardness of T6-tempered Al-Si-Cu alloy sheet increases by 9.2% compared to that of UMT-free sheet. Quantitative TEM analysis indicates that UMT can significantly promote the precipitation of θ′ phase and inhibit its rapid coarsening during the aging process, which enhances the hardness and microstructural thermal stability of Al-Si-Cu alloy.
  • ZHENG Hao, SHEN Song, GU Bin, YANG Jian, JI Hao
    Mining and Metallurgical Engineering. 2025, 45(6): 167-171. https://doi.org/10.3969/j.issn.0253-6099.2025.06.030
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    Retrogression and re-aging (RRA) treatment is adopted for 7B50 aluminum alloy plate. To obtain the parameters of pre-aging process in RRA treatment, the effect of pre-aging process on the microstructural evolution and properties of 7B50 aluminum alloy were systematically investigated via Vickers hardness testing, electrical conductivity measurement, transmission electron microscopy for characterization, and differential scanning calorimetry technique. The results show that pre-aging at 110 ℃ for 16 h, compared to at 120 ℃ for 24 h, can result in the precipitates in the alloy smaller in size and completely redissolved after retrogression process. It is also found that pre-aging at 110 ℃ for 16 h is conducive to the aggregation, growth and complete discontinuity of grain boundary precipitates at elevated temperatures, thus suitable for production engineering of RRA treatment of large-size thick plates. 
  • LUO Lei, CHEN Tao, WANG Shuang, YANG Lezhi, PENG Qingjiao, LUO Lieke, LIU Yunfeng, WANG Li, JU Bowei, TU Feiyue
    Mining and Metallurgical Engineering. 2025, 45(6): 172-180. https://doi.org/10.3969/j.issn.0253-6099.2025.06.031
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    It gives a detailed introduction of requirements of electrolytes and anode materials as the core materials  of all-solid-state batteries (ASSBs), presents a summarization of  technical challenges faced by silicon anodes in ASSBs, in terms of interfacial contact, volume expansion, kinetics, chemical stability and manufacturing processes, as well as corresponding solutions.  Furthermore, prospects of the research and development of ASSBs are proposed, which can provide a reference for researchers in the development of next generation ASSBs.
  • ZHANG Lina, MA Kejun, SUN Huina, YONG Qi, FAN Jiahui, MA Jinbao
    Mining and Metallurgical Engineering. 2025, 45(6): 181-189. https://doi.org/10.3969/j.issn.0253-6099.2025.06.032
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    In order to understand the development of patented technologies regarding high-nickel ternary cathode materials, a patent analysis is provided here in terms of patent layout, principal applicants for technical innovation and key technologies of structural regulation. It is found that the patents for high-nickel ternary cathode materials are still increasing, and the key technologies of structural regulation with single crystal structure as the hotspot of research are gradually developed in a trend towards composite structural regulation in combination with modification means of doping and coating.
  • LI Zebang, LIU Eryong
    Mining and Metallurgical Engineering. 2025, 45(6): 190-195. https://doi.org/10.3969/j.issn.0253-6099.2025.06.033
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    Firstly, Cu-Al alloy was doped with selected elements of Fe, Mn and Ni, and Cu-Al-Fe-Mn-Ni alloy, after being synthesized by adopting hot-pressing sintering process respectively at different temperatures, was subjected to solution-aging treatment. The microstructure of the alloy was characterized by means of metallographic microscope, scanning electron microscope, X-ray diffractometer among others, and the density, hardness and electrical conductivity of the alloy were tested. It is found that at a low temperature (750 ℃), the synthesized alloy has lower density, around 7.946 g/cm3, and poor mechanical properties, with Vickers hardness of 253.9HV. Both density and hardness of the alloy increase with the rise of temperature. At 950 ℃, the density increases to 8.058 g/cm3 and the Vickers hardness rises to 281.5HV. But the hot-pressing sintering temperature hasn’t significant impact on the electrical conductivity of the alloy. The solution-aging treatment can improve the density of the alloy. Meanwhile, solution treatment leads to slight reduce in the hardness and electrical conductivity of the alloy, while aging treatment brings the reverse effect.
  • GU Qi, ZHOU Pengfei
    Mining and Metallurgical Engineering. 2025, 45(6): 196-202. https://doi.org/10.3969/j.issn.0253-6099.2025.06.034
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    The influence of adding trace of La/Ce on the as-cast microstructure, precipitation behavior and thermodynamic properties of A356.2 alloy was systematically investigated by means of metallographic observation, transmission electron microscopy, differential scanning calorimetry among others. The results show that adding trace of La or Ce has little effect on the morphology of primary α-Al and eutectic Si in the as-cast microstructure, but can induce the formation of new La- or Ce-containing phases, i.e. Al2LaSi2 and Al2CeSi2. During aging process, an addition of La/Ce significantly delays the precipitation of β″, β′ and β phases, resulting in a postponed occurrence of hardness peak and a slight decrease in hardness. TEM analysis shows that an addition of La/Ce refines the precipitated phases, with more uniform size and distribution. By calculation of the activation energy for precipitate formation, it is found that La/Ce addition increases the thermal stability of the precipitated phases, and Ce brings a more pronounced effect than La. Although traces of La and Ce do not significantly refine the grains in A356.2 alloy, they effectively enhance the stability and refinement degree of the precipitated phases, exhibiting the potential in regulating the strengthening behavior of alloy.
  • ZHANG Sijin, WANG Zhijian, LIU Rongli, LUO Mian, SHI Xuefeng, WANG Chengyuan
    Mining and Metallurgical Engineering. 2025, 45(6): 203-207. https://doi.org/10.3969/j.issn.0253-6099.2025.06.035
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    Erbium oxide (Er2O3) with a relative purity of 99.99% was separated and purified at room temperature (25 ℃) by ion exchange, and effects of acidity and flow rate of eluent on the separation and purification were investigated. Two ion exchange columns were connected in series, and hydrochloric acid with acidity of 1.5 mol/L was taken as the eluent at a flow rate of 5 L/h in column 1 and 10 L/h in column 2. After separation and purification under the above optimal conditions, erbium oxide had a relative purity greater than 99.9999%, with the total content of rare earth impurities less than 1 μg/g. This study provides an effective process, featuring low energy consumption, short flow and low costs, for separation and purification of heavy rare earths.
  • LI Sha, LI Wenbin, LI Hongxu, ZHOU Youyuan, FENG Keyuan, CAO Yizhou, ZHANG Lingwen
    Mining and Metallurgical Engineering. 2025, 45(6): 208-215. https://doi.org/10.3969/j.issn.0253-6099.2025.06.036
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    After systematical analysis of the material characteristics of lithium manganese iron phosphate (LMFP) and comprehensive summarization of all preparation technologies based on the current research status of enterprises, the mechanisms of modification strategies, including optimization of manganese-iron ratio, nano-crystallization, morphology and structure regulation, surface coating and ion doping, for enhancing electrochemical performance of LMFP are reviewed. Besides, aiming at the pain points in industrialization, a feasible development path is proposed, which can provide theoretical support and guidance in engineering projects of transition of LMFP from laboratory innovation research to large-scale production, and also facilitate the breakthrough in its commercialization in the fields of energy storage and power batteries.
  • BUSINESS ECONOMY AND MANAGEMENT
  • LI Qian, GAO Fengping, WANG Meiting, YANG Li, WANG Yan
    Mining and Metallurgical Engineering. 2025, 45(6): 216-228. https://doi.org/10.3969/j.issn.0253-6099.2025.06.037
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    The distribution of global rare earth elements (REEs) resources and comparative advantages in exploitation and utilization of REEs are analyzed based on literature research and empirical research. It is pointed out that the global rare earth sector is currently confronted with a competition pattern in which global industrial chains are dominated by China and the United States. The competitiveness of rare earth industrial chain lies not only in reserves, but more importantly in the production, processing and utilization of resources, as well as in its role in boosting the industry’s added value in the national industrial system. In terms of resources, in consideration of heavy dependence on external import of medium and heavy REE resources, without advantages such as in light REEs, China should not only strengthen the security assurance of medium and heavy REEs, implement the strategic mineral reserve system, but also make good use of domestic and international medium and heavy REE resources and actively strive for the rights and interests of international mineral resources. In terms of industrial policies, China should continuously implement favorable policies for its domestic rare earth industry, to maintain the global competitive advantages in rare earth industrial chain and industrial clusters, and avoid shifts of its rare earth industry and transfer of related technologies abroad.